Small bore subsea valve specialist LB Bentley has developed an advanced rotary actuator, OPTItork™, to meet the escalating technical demands of subsea applications. Click here to see an animation of its core functionality.
LB Bentley’s heritage in rotary gate valve actuators informed the work of its R&D team as it sought to refine and optimise the actuator design. The OPTItork™ is engineered to achieve requirements for both more stringent signature tests and a higher number of endurance cycles. It also has a greater available opening torque, new overload protection and a reduced installation envelope.
The actuator is fully certified to perform at temperatures ranging from -4°C to +66°C at installed depths of 10,000ft (3,048m) and will initially be available to operate 3/8” and 1/2” LB Bentley rotary gate valves at differential pressures of up to 15,000psi (1,034bar).
“OPTItork™ draws on decades of field experience with rotary gate valves and actuators to operate effectively and reliably in the most arduous conditions,” says Bryan Sanderson, Engineering Manager at LB Bentley. “With its reduced height and an increased number of fill/vent ports the actuator provides great installation versatility. This, coupled with depth insensitivity and its capability of operating across a wide range of control pressures, ensures that the OPTItork™ offers a progressive ‘one size fits all’ solution that will meet Customer needs now and for the foreseeable future.”
A fundamental component of OPTItork™ is its helix sleeve. This has been fully re-engineered to ensure maximum torque during the opening stroke, without compromising performance on the return stroke. Internal bearings and seals have been reconfigured to achieve a performance that easily surpasses twice the number of operating cycles demanded by API 17D 2nd Ed.
For maximum durability, all essential internal sliding surfaces are nitrided for low friction and to provide a repeatable performance over the actuator’s long life. Internal hydraulic flow has been evaluated using sophisticated Computational Fluid Dynamics to ensure the actuator speed is fully self-regulated. This provides smooth, efficient and reliable operation irrespective of the how the control system operates. Finite Element Analysis, sophisticated testing techniques and data acquisition software were also used to develop and evaluate the design.
Full supporting technical information covering qualification testing, materials of construction and typical actuator signature charts are available on request via [email protected].